Mimasa AI™
Inventory optimization software balancing material across warehouses and suppliers
Inventory Optimization Software

Inventory Optimization Software For Smarter Supply Chain Decisions

Balance material and product inventory across warehouses, plants, and suppliers. Mimasa AI combines demand forecasts, available stock, lead times, freight cost, and production needs. It helps teams decide when to buy, replenish, hold, or transfer inventory.

The platform brings demand forecasting software and supply chain optimization tools into one governed workflow. Teams can move from a forecast or stock alert to an approved purchase, replenishment, or warehouse transfer.

Work with existing ERP, WMS, planning tools, databases, and files

Keep supply chain teams in control of important decisions

Explain the cost, time, and availability behind each recommendation

Deploy on-premise, in a private cloud, or in the cloud

Capabilities

Use AI-Powered Inventory Optimization To

01Predict future material and product demand02Find possible stockouts earlier03Identify excess and slow-moving stock04Compare inventory across warehouses05Choose between purchase and internal transfer06Recommend replenishment quantities07Send approved actions to connected systems

Too Much Stock And Too Little Stock Can Happen At The Same Time

One warehouse may face a shortage while another holds excess stock. At the same time, purchase orders may already be open. Demand may change before those orders arrive. A supplier delay can put the production plan at risk.

The required data often sits across ERP, WMS, planning tools, supplier records, and spreadsheets. Mimasa AI connects those inputs through data extraction and connectivity, so common problems become visible early.

Teams buy material that already exists elsewhere

Stock transfers begin without comparing freight cost

Reorder decisions use old demand data

Shortages appear after production is scheduled

Excess inventory remains hidden across locations

Safety stock is set once and rarely reviewed

Supplier lead times differ from actual delivery performance

Planners cannot see the effect of a stockout on production

Different teams use different inventory numbers

Many supply chain planning tools show only one part of this picture. Mimasa AI connects the inputs and turns them into a clear decision and an approved next step.

Definition

What Is Inventory Optimization?

Inventory optimization is the process of deciding what stock to hold, where to hold it, and when to replenish it. The goal is to support demand without keeping more inventory than the business needs.

Which materials may run short?

Which warehouses hold excess stock?

How much should we reorder?

When should we place the order?

Should we buy or transfer the material?

Which supplier can meet the required date?

What production orders are at risk?

Which items are slow moving or ageing?

Mimasa AI works as an intelligence and workflow layer. It can use data from current inventory, warehouse, production, procurement, and supply chain systems. For teams that use British English, inventory optimisation software refers to the same type of solution: software that balances availability, service needs, and inventory cost across the network.

Seven Steps

How Mimasa AI Optimizes Inventory And Supply Decisions

Connect, prepare, forecast, find, compare, recommend, and act — one flow from raw inventory data to an approved purchase or transfer.

01

Connect Inventory And Supply Data

Bring together the information needed for the decision. The exact inputs depend on the product, network, and business rules.

ERP inventory recordsWarehouse management systemsPlant and warehouse stock filesCustomer orders and demand forecastsProduction plans and bills of materialsOpen purchase orders and supplier lead timesGoods-receipt historyFreight rates and transfer timesQuality holds and minimum order quantitiesMaterial expiry or shelf-life data
02

Prepare A Trusted Stock View

Inventory data may use different product codes, units, locations, and status names. Mimasa AI can help clean, map, and combine approved data, and separate stock that is available from stock that is blocked, reserved, expired, or under quality review.

03

Forecast Demand

Use approved history, orders, seasonality, production needs, and business inputs to estimate future demand.

Product familyProductSKUMaterialCustomerPlantWarehouseWeek or month
04

Find Shortages And Excess Stock

Compare expected demand with usable inventory, planned receipts, and supply lead times.

Possible stockoutsLate supplyExcess inventorySlow-moving itemsAgeing or near-expiry stockInventory below policy levelInventory above target level
05

Compare Supply Options

When a shortage appears, compare the available choices.

Transfer stock from another warehouseBuy from the current supplierBuy from an approved alternate supplierChange the replenishment quantityUse an approved substituteReprioritize production demandWait for an open purchase order
06

Recommend The Next Action

Rank the options using available cost, time, risk, and business rules.

Quantity availableNeed dateFreight or purchase costTransfer timeSupplier lead timeProduction impactSafety-stock impactPolicy limits and main assumptions
07

Approve And Execute

Send the recommendation to an authorized employee. After approval, a workflow can create a purchase request, stock-transfer task, supplier follow-up, or system update when the integration allows it. Every input, recommendation, approval, and action remains linked for review.

Decision Support

Buy Material Or Transfer It From Another Warehouse?

This decision needs more than a stock check. A warehouse may have the required material, but it may be too far away. The transfer may also reduce that warehouse below its own safety stock. Buying may cost more, but the supplier may deliver faster. An open purchase order may already cover part of the need.

Buy-versus-transfer comparison using stock, freight cost, and delivery time
Decision FactorBuy From SupplierTransfer From Warehouse
Available quantitySupplier capacity or confirmed quantityUsable stock at source warehouse
Delivery timeSupplier lead time and promised datePick, dispatch, freight, and receiving time
CostPurchase price, freight, tax, and order costTransfer freight and handling cost
Supply riskSupplier reliability and open-order statusSource warehouse demand and safety-stock impact
Production impactExpected arrival against material need dateTransfer arrival against material need date
ApprovalPurchase limits and supplier rulesInter-warehouse transfer rules

Example Decision Workflow

  1. 1A material shortage is predicted at Plant A.
  2. 2The required quantity and need date are confirmed.
  3. 3Stock at Plants B and C is checked.
  4. 4Available stock is adjusted for reservations and safety stock.
  5. 5Transfer cost and time are calculated.
  6. 6Supplier price, lead time, and open orders are reviewed.
  7. 7Production risk is compared for each option.
  8. 8The preferred option is sent for approval.
  9. 9The approved purchase or transfer task is created.

The system explains the recommendation. The authorized team makes the final high-value decision, with the follow-up handled by agentic workflow automation.

Inventory And Supply Chain Optimization Use Cases

Multi-Warehouse Inventory Balancing

Compare usable stock across locations. Identify where excess inventory can cover a shortage elsewhere.

Material-Shortage Prediction

Use the production plan, bill of materials, inventory, receipts, and lead times to find shortages before the need date.

Replenishment Recommendations

Suggest what to order, how much to order, and when to order it using demand, policy, lead time, and available stock.

Safety-Stock Review

Review whether current safety-stock levels still match demand variation, supply lead time, and service needs.

Slow-Moving And Excess Inventory

Find stock with low recent or expected use. Show which plants or warehouses may need the same item.

Near-Expiry And Ageing Stock

Identify time-sensitive stock and compare it with future demand. Route possible transfers or use-priority decisions for review.

Supplier-Delay Response

Check the effect of a late shipment. Compare alternate suppliers, internal stock, approved substitutes, and production priorities.

Open Purchase-Order Review

Find orders that no longer match current demand, quantity, date, or inventory position.

Production-Risk Monitoring

Link material availability with open production orders. Alert teams when a shortage may affect output or delivery.

SKU-Level Demand Forecasting

Estimate demand at SKU, location, and time levels when enough useful data is available.

What-If Supply Scenarios

Compare the impact of demand changes, supplier delays, freight changes, plant downtime, or new customer orders.

Exception-Based Planning

Focus planners on stockouts, excess, late receipts, and high-impact decisions instead of reviewing every item manually.

Demand Forecasting

Demand Forecasting Software For Inventory Optimization

Inventory decisions depend on future demand, not only current stock. AI for demand forecasting can help teams prepare for changes before they become urgent stock or supply problems. Mimasa AI connects the forecast with inventory, open supply, warehouse availability, and production needs.

Inventory forecasting tools can estimate demand by SKU, material, warehouse, plant, or time period. A demand forecasting solution becomes more useful when it can trigger the next inventory decision.

Historical sales or consumptionConfirmed customer ordersProduction plansSeasonalityPromotions or planned eventsProduct life-cycle stageCustomer or market inputsKnown supply limits

Supply Chain Forecasting Methods

Different products and materials may need different supply chain forecasting methods.

Historical averagesMoving averagesSeasonal forecastingStatistical time-series modelsMachine-learning forecastsSales, customer, or planner adjustments

The right method depends on demand history, seasonality, product life cycle, and the planning horizon. No single method is best for every item. New products, spare parts, seasonal items, and stable raw materials may behave very differently.

SKU-Level Inventory Forecasting

SKU-level demand forecasting software estimates future demand for a specific product and location. This level of detail can help teams:

Find a local stockout hidden by total network inventoryCompare demand across warehousesSet different replenishment rules by SKUReview slow-moving and seasonal itemsPlan stock closer to the point of need

SKU-level forecasts require enough useful history. Sparse or irregular demand should be marked for closer review.

Forecasts Should Show Uncertainty

Demand can change. New products may have little history. Irregular items may be hard to predict. A useful forecast should show:

Expected demandPossible rangeMain assumptionsPast forecast errorItems with weak dataRecent demand changesManual planner adjustments

The forecast supports the decision. It should not be treated as a guaranteed outcome.

Compare Inventory Forecasting Tools Carefully

The best inventory forecasting software is not simply the product with the most models. It should fit the way your team makes inventory decisions. Look for an inventory forecasting tool that can:

Use your required demand and supply dataForecast at the right product and location levelShow assumptions and uncertaintyTrack forecast error over timeAccept authorized planner adjustmentsConnect forecasts with replenishment and transfer workflows

The goal is not only a forecast. The goal is a better stock decision, published through insights, analysis and reporting.

Replenishment

Supply Chain Demand Planning And Replenishment

A basic reorder point may use average demand and a fixed lead time. Real supply chains often need more context. Supply chain demand planning connects expected demand with inventory, open supply, lead times, and service goals. Demand forecasting tools provide one input. Available stock and supply constraints complete the decision.

The recommended quantity can be sent for planner or procurement approval. High-value orders, new suppliers, unusual demand, and weak forecasts should receive closer human review.

Connect Demand And Supply Planning Software With Execution

Demand and supply planning software may identify a gap, but teams still need to resolve it. Mimasa AI can add an action layer across current systems using AI agents to route a replenishment, purchase, transfer, or supplier follow-up for approval. This supports inventory management software demand forecasting integration without moving every process into a new application.

Inputs Behind A Replenishment Recommendation

Forecast demandConfirmed ordersCurrent usable stockReserved inventoryOpen purchase ordersTransfer ordersSupplier lead timeActual supplier performanceMinimum order quantityOrder multiplesShelf lifeSafety-stock policyProduction priority

Supply Chain Planning And Optimization Software With Business Rules

Supply chain optimization tools need to follow company policy. Mimasa AI can work with the supply chain planning tools already used by the business. It adds governed data, AI analysis, recommendations, approvals, and agentic workflows across them, with permissions handled through data governance and collaboration.

Approved suppliersPurchase limitsMinimum order quantitiesTransfer limitsSafety-stock levelsMaterial substitutionsPreferred freight modesExpiry and shelf lifeCustomer priorityProduction priorityApproval levels
Decision StatusMeaningSuggested Action
ReadyThe option fits approved rules and available dataSend it for release or final review
At riskCost, time, supply, or stock creates a concernCompare other options
Approval neededThe option crosses a set value or policy limitRoute it to an authorized person
BlockedA required rule or input is not metHold the action and escalate

Rules should be reviewed when suppliers, freight, products, or operating conditions change.

From Inventory Alert To Approved Action

Many inventory dashboards stop after showing a shortage. Mimasa AI can connect the alert with the next workflow.

  1. Step 1

    Demand rises for a finished product.

  2. Step 2

    Material requirements are updated.

  3. Step 3

    A raw-material shortage is predicted.

  4. Step 4

    Stock across warehouses is checked.

  5. Step 5

    Transfer and supplier options are compared.

  6. Step 6

    The system shows cost, time, and production impact.

  7. Step 7

    Procurement reviews the recommendation.

  8. Step 8

    An approved purchase or transfer task is created.

  9. Step 9

    The action and later receipt are linked to the original exception.

This creates a closed loop from forecast to supply action.

Business Value

Benefits Of Inventory Optimization Software

Reduce Avoidable Stockouts

Find likely shortages before they stop production or delay delivery.

Use Inventory Across Locations

Check whether stock already exists at another plant or warehouse before buying more.

Control Excess Stock

Identify items with more inventory than current and expected demand require.

Improve Replenishment Timing

Use demand, lead time, and open supply to decide when action is needed.

Compare Total Decision Impact

Review cost, time, production risk, and safety-stock impact together.

Focus On Exceptions

Direct planners to shortages, late supply, excess, and high-value decisions.

Improve Team Coordination

Give production, procurement, warehouse, and supply chain teams the same context.

Keep Decisions Traceable

Record the data, recommendation, approval, and action behind each workflow.

Results depend on inventory accuracy, demand data, supplier information, lead times, freight inputs, and business rules.

How Mimasa AI Fits With ERP, WMS, MRP, And Planning Systems

Mimasa AI adds analysis and action workflows across current systems. Prepared inventory data stays reusable through intelligent data snapshots and no-code data transformation.

Existing SystemMain RoleHow Mimasa AI Can Support It
ERPOrders, purchasing, inventory, finance, and master dataCombine data, explain exceptions, and send approved actions
WMSWarehouse stock and movementCompare location-level availability and transfer options
MRPMaterial requirement calculationsAdd demand context, cross-location stock, and workflows
APS or planning systemSupply and production planningAdd scenario analysis, natural-language questions, and approvals
TMS or freight dataTransport rates, routes, and shipment statusAdd freight cost and time to transfer decisions
Supplier systemsQuotes, orders, dates, and confirmationsCompare supplier options and monitor delays
SpreadsheetsLocal plans, rates, and adjustmentsPrepare governed inputs and reduce manual consolidation

Integration depends on available APIs, databases, files, and permissions. Mimasa AI does not replace warehouse execution, barcode scanning, picking, packing, or other core WMS functions.

Ask Supply Chain Questions In Plain Language

Authorized users can ask questions across governed inventory and supply data, and publish the result through visualisation and dashboards.

Which materials may run short next month?

Can another warehouse cover this shortage?

Is transfer cheaper and faster than a new purchase?

Which purchase orders no longer match expected demand?

Which items have excess stock across all plants?

Which supplier delays put production at risk?

What happens if demand rises by 15%?

Which near-expiry items can another location use?

Why did the system recommend this replenishment quantity?

The answer can show the source data and assumptions. Approved workflows control any action that follows.

Built For Supply Chain Teams

Built For Inventory And Supply Chain Teams

Inventory Planners

Review stockouts, excess, replenishment needs, and location-level inventory.

Supply Chain Leaders

Balance demand, supply, inventory, cost, and service across the network.

Procurement Teams

Receive purchase recommendations with need date, quantity, alternatives, and production impact.

Warehouse Teams

See approved transfer needs and the stock status behind each request.

Production Planners

Understand which material shortages may affect the plan.

Plant Managers

Review high-impact supply exceptions and open actions.

Finance Teams

See the cost and working-capital context behind major inventory decisions.

Manufacturing IT And Data Teams

Connect systems, govern data, and control workflow access.

Why Mimasa AI

Why Choose Mimasa AI For Inventory Optimization?

Connect Demand, Stock, Supply, And Production

Build each recommendation from wider business context, not one inventory number.

Compare Buy And Transfer Choices

Use availability, cost, time, and production impact in the same decision.

Move From Insight To Action

Turn an exception into an approved purchase, transfer, or follow-up workflow.

Explain Recommendations

Show the data, rules, and assumptions behind the preferred option.

Keep Teams In Control

Use approval steps for high-value, unusual, or policy-sensitive decisions.

Work With Current Systems

Add intelligence across ERP, WMS, MRP, planning tools, databases, APIs, and files.

Start With One Material Group Or Network

Prove the data and workflow before expanding across more locations and products.

Governance

Secure And Governed Supply Chain Data

Inventory and supply data can reveal product demand, material cost, supplier terms, customer needs, and plant performance.

On-premise deploymentPrivate-cloud or customer VPC deploymentManaged cloud deploymentRole-based accessHuman approval stepsEncryption in transit and at restAudit records for recommendations and actionsControlled access to inventory and supplier dataConfigurable data-retention rules

The final design depends on integrations, data policy, plant networks, and response-time needs.

Start With A Focused Inventory Use Case

A strong first use case has:

A frequent stock or supply problemKnown data sourcesA clear decision ownerA defined action after the insightMeasurable cost, stock, or service impactSupport from inventory, procurement, and operations teams

Good Starting Points

Buy-versus-transfer decisionsMaterial-shortage predictionMulti-warehouse stock balancingExcess and slow-moving inventorySupplier-delay responseReplenishment recommendations

A First Project Should Answer

  1. 1Is inventory data accurate enough for the decision?
  2. 2Are demand, supply, freight, and lead-time inputs available?
  3. 3Can the team understand the recommendation?
  4. 4Can an approved action fit the current process?

Frequently Asked Questions